My first chosen design that I’m developing further is this concept with the glowing centre. After playing around with more shapes I had a better feel for what I wanted to make and realised that this concept didn’t have to be a boring old cube.
I made a digital model of a dodecahedron, a more interesting shape than a cube. I’ll have one dodecahedron inside another, with the inside one containing the LED. Hover over the images for the process of making the dodecahedron:
Each side is a polygon
The polygons are joined individually into the shape, resulting in this 3D assembly
The assembly was then derived into an individual part
And the part was stitched together to become a solid object

After discussing this concept with Geoff, I came up with a few ideas about how I could integrate laser cutting into my design. This is a page of rough sketches of variations that I came up with.

The basic idea is that there is a 3D printed dodecahedron with a laser cut frame, or vice versa, in which is another smaller dodecahedron that contains the LED. My favourite idea, the circled one, is a 3D printed frame that is printed at the same time inside dodecahedron. The frame and the inside dodecahedron are thus connected by some sort of central pole that could also house some wires. The frame would have laser cut panels of polypropylene slotting into the sides, creating a complete object. The polypropylene would hopefully allow the light through, so when the LED is switched on the smaller dodecahedron inside the object will shine through.
I played around with making my existing solid dodecahedron into a frame.


Variation 1
I then made one of the sketched variations into a 3D assembly. This assembly would be printed as one object and laser cut panels would fit over/into the open sections of the outer dodecahedron.
The blue highlighted section in the right image is the outer dodecahedron.
Variation 2
The inner dodecahedron would be 3D printed and the outer frame laser cut. The frame would be made of 12 polygons that fit together/around the inner object.
Variation 3
I tried making a frame that would allow laser cut sides to slot in. Because I’m using digital fabrication methods, I can have be very accurate with my slot joints which means I don’t need to come up with a complicated joint for holding the sides on. Hover over the images for the process of making the dodecahedron frame:
I first made a single piece with an indent to allow a side to fit on
I then combined 12 pieces into an assembly of a dodecahedron frame
I then derived the assembly into a single part
My idea was to follow the same process as when I made the first dodecahedron in 3D, but obviously that didn’t work. The assembly became all janky and the indents I had put into the individual pieces to hold the laser cut sides had been removed by the addition of other sides.
I then took my original frame and simply pushed indents in on all 12 sides. This worked much better. The depth of the indents will be the same as the thickness of whatever material the sides will be made out of (probably polypropylene sheet).

Variation 4
I combined my previous variations to form this object. The sides are indented to allow the laser cut pieces to slot in (as shown in the bottom picture), the central dodecahedron is connected to the frame by a pole that will contain the wires. The battery will be housed in the bottom face. The bottom face is 3D printed as part of the frame, and is not a laser cut slotting piece. This means it is slightly thicker to allow for the thickness for the battery.

